<dhhead>DIRECTORS REPORT</dhhead>
Dear Members,
Your Directors take pleasure in presenting the Integrated Report
(prepared as per the framework set forth by the International Integrated Reporting
Council) and the Annual Standalone as well as Consolidated Financial Statements for the
financial year ended 31 March 2025 of Vedanta Limited ("Vedanta" or
"Company). "
ABOUT US: COMPANY BACKGROUND AND VALUES
Vedanta Limited, a subsidiary of Vedanta Resources Limited
("VRL"), is one of the worlds leading natural
resources, critical minerals, energy and technology companies spanning across India, South
Africa, Namibia, Liberia, UAE, Saudi Arabia, Korea, Taiwan and Japan.
Over the years, your Company has positioned itself as a leading natural
resources and technology conglomerate, focussing on large scale expansion of its portfolio
in India with operational excellence benchmarked to global standards. For two decades, the
Company has been contributing significantly to nation building. We have facilitated the
growth of the Indian economy by contributing to the national exchequer and creating
thousands of jobs.
Vedanta is a uniquely diversified Company across the natural spectrum
and produces commodities vital for global decarbonisation and materials intensive energy
transition.
The Company has significant operations in Oil & Gas, Zinc,
Lead, Silver, Copper, Iron Ore, Steel, Nickel, Aluminium, Power &
Glass Substrate and foraying into electronics and display glass manufacturing. It strives
to create long-term value for all our stakeholders through exploration, discovery,
sustainable development and utilisation of diversified natural resources. The
Companys steadfast focus remains on delivery and operational excellence while
increasing technology adoption and digitalisation to enhance profitability and deliver
metals of the future.
Vedantas strategic priorities, while moving towards responsible
growth, are good governance, and social licence to operate. The Company demonstrates
world-class standards of governance, safety, sustainability, and social responsibility.
It's our fundamental values of "Trust, Entrepreneurship, Innovation, Excellence,
Integrity, Care and Respect" that guide and help us accomplish our purpose. These
serve as the foundation for everything we do and accomplish.
Furthermore, India is Vedantas largest market, which is one of
the most stable and fastest growing economies in the world. Indias continued
strength augurs well for its business performance.
Transforming for the Future
Your Company continue to foster structurally low-cost and diverse
assets with excellent potential, which fuel our growth ambitions. Our investments in
smarter processes, industry-leading efficiencies, empowerment of our people, and strong
corporate governance help us address the nations growing needs.
Our strategic decisions are supported by robust cashflows, disciplined
capital allocation and emphasis on sustainability in everything we do. We cater to diverse
consumer markets for their primary materials needs and are leaders in the segments we
operate in. With a responsible business model and through activities that generate
economic, human, and social value, we are ideally positioned to partner in Indias
journey towards greater self-reliance.
KEY DEVELOPMENTS: FINANCIAL, BUSINESS AND OPERATIONAL HIGHLIGHTS
FINANCIAL HIGHLIGHTS
The standalone and consolidated financial statements of the Company for
the financial year ended 31 March 2025, prepared as per Indian Accounting Standards
("Ind AS") and in accordance with the provisions of the Companies
Act, 2013 (the "Act") and Securities and Exchange Board of India ("SEBI")
(Listing Obligations and Disclosure Requirements) Regulations, 2015
(" Listing Regulations") forms part of this Annual
Report.
BUSINESS HIGHLIGHTS
ZINC INDIA Highest-ever full year mined and refined metal production
Reinforced its position as the World's Largest Integrated
Zinc Producer with highest-ever full year mined and refined metal production at
1,095 KT and 1,052 KT, respectively;
Full year silver production of 687 tonnes, down due to
change in mining sequence and lower silver input from Sindesar Khurd mine in line with
mine grade;
4-year lowest full year CoP*of US$ 1,052/T
(better 6% Y-o-Y);
Delivered second highest revenue, EBITDA and Profit After
Tax ("PAT") for the full year;
Surpassed 13.1 MT of metal reserves (net of production of
1.2 MT) for the first time# with gross addition of 9.0 MT metal in last 5
years. Total metal resources and reserves stand at 29.6 MT with 25+ years of mine life.
Key highlights:
New Blocks: Secured 7 blocks in OALP-IX round focussing
on West Coast of India;
First oil discovery in North-East region, Rudra-1 (EUR of
~6 mmboe).
Growth Projects:
Infill wells: Drilled 28 infill wells across Mangala,
Aishwarya, Saraswati and RDG fields in Q4;
ASP Cluster C: Surface Facility work ongoing. Injection
targeted by Q2 FY 2025-26;
Unconventional: International Rig locked for exploration
drilling in Q2 FY 2025-26.
The details of the business, results of operations and the significant
developments have been further elucidated in ESG section of the Annual Report.
PROJECTS AND EXPANSION PLAN
Projects are the key driving factors of our Group as our aspirations
for growth are very different from any of the peers, globally.
HZL:
We have undertaken several projects to enhance metal volume:
160 KTPA Roaster project at Debari has achieved a progress of 99.7%
with commissioning activities under progress and expected to commission in Q1 FY 2025-26.
Debottlenecking of Cell-house and Leaching &
Purification with project progress of 61.94% for Dariba and 63.15% for
Chanderiya. The project completion is targeted in Q2 FY 2025-26 for Dariba and Q3 FY
2025-26 for Chanderiya.
Lead-Silver Recovery project at Dariba Zinc Plant involves the use of
weak acid leaching process technology to improve Silver recovery.
For Bamnia Kalan Mine project, site work started in June 2024
and peripheral boundary wall work was completed. Excavation works for portal is under
progress.
Fertiliser Plant in Chanderiya has achieved a progress of 57.2%
and commissioning is targeted in Q4 FY 2025-26.
For further phase wise expansion of Mines and Smelters, the
Company has appointed strategic partners for conceptual and detailed design of 2x growth
plan, i.e., doubling existing mining, smelting capacity and tailings recycling plant.
Based on the conceptual studies of tailings recycling plant, the Company has further
appointed partners to carry out detailed designing and, engineering assessments.
Aluminium:
We are currently Indias largest primary Aluminium producers and
aim to be among top 3 producers globally (Ex China) with expansion to 3 MTPA capacity
along with 100% backwards vertical integration. Environmental Clearance ("EC")
has been recommended by the Ministry of Environment, Forest and Climate Change for the
Sijimalli bauxite block with an estimated reserve of 310 million tonnes of bauxite. We
expect to commence the mining activities by FY 2025-26. Lanjigarh refinery expansion from
2 MTPA to 5 MTPA remains our key focus area with full ramp up to be
completed in FY 2025-26, having produced our first from Train 1 of 1.5 MTPA at the end of
alumina
FY 2023-24. Upon reaching the full 5 MTPA capacity, we plan to further
optimise the facility through debottlenecking initiatives to achieve a production capacity
of 6 MTPA. This enhanced refining capacity will enable us delink the Aluminium Production
Cost from the market volatility thereby strengthening our operational resilience and cost
stability.
Expansion activities are in full swing at Bharat Aluminium Co Ltd.
("BALCO") and the 0.435 MTPA project is estimated to start initial
production during H1 FY 2025-26. We are also committed to our objective of producing 100%
Value Added Products ("VAP"). Primary foundry alloy 180 KTPA lines in
Jharsuguda and 130 KTPA Rolled Product line in BALCO have commissioned and the Billet
projects are in pipeline which will enable us to reach 100% VAP facilities at BALCO and
Jharsuguda. This would enable us to cater to the rapidly growing domestic demand from
sunrise sectors such as EVs, Renewable Power, Defence and Aerospace.
For Coal, the Jamkhani coal mine which commenced production in
FY 2023-24 is now producing at its approved capacity. We also expect to commence
production at Kuraloi-A North and Ghogharpalli mines in FY 2025-26 with Barra in pipeline.
These mines would comfortably enable us to achieve 100% coal security.
VZI:
In line with our vision of increasing MIC from 300 KTPA to 500 KTPA, we
are constructing the 200 KTPA expansion Phase II unit at Gamsberg, Northern Cape,
South Africa. The current expansion activities at Gamsberg will further enhance the mining
capability and processing capacity to double the current volumes.
Currently, it is under advance mechanical erection stage with overall
completion status of 63%.
The project is expected to be commissioned by FY 2025-26. During
construction, the expansion project will create 2000 2500 jobs and a further 800 to
1000 permanent jobs during peak operations. In line with our vision on Value from Waste
creation, the iron ore project was realised for Black Mountain Mining Proprietary Ltd.
("BMM"). The 700 KTPA Iron Ore Plant is under construction and is
expected to be completed in H1 FY 2025-26. This project will create a new product line
(magnetite) over & above the base metals produced by BMM. The project will also
generate employment for ~400 people during construction and ~250 jobs during operations.
This is also a major ESG initiative for VZI as BMM plant tailings
consists of an iron feed grade of ~39% which will now be processed and converted into
world class Magnetite with target grade of more than 68% Fe instead of being discarded to
the tailings dam. It will thus reduce BMM's overall future environmental footprint.
ESL:
In alignment with our long-term strategic objectives, the capacity
expansion to 3.5 MTPA hot metal encompasses the commissioning of additional 1264 m3
Blast Furnace, supported by 0.5 MTPA Coke Ovens, 800 TPD Oxygen Plant and other requisite
auxiliary facilities. 10 MTPA Raw Material Handling System coupled with railway
infrastructure from public siding to plant under the current expansion shall ensure
seamless material movement, enhancing overall logistics efficiency and reliability. The
expansion also includes the establishment of 0.18 MTPA Ductile Iron Pipe Plant, which will
further strengthen our VAP portfolio. A 1.7 MTPA downstream expansion comprising 1 MTPA
MIDA complex and third BOF with 0.7 MTPA Wire Rod Mill is currently under
conceptualisation. This will enable the conversion of Molten Metal into 100% VAP, thereby
enhancing profitability and product this integrated expansion is expected to position ESL
firmly within lowest cost quartile, while significantly expanding its footprint in the
long product segment delivering both operational leverage and long-term shareholder
value.
FACOR:
In alignment with our vision of becoming Indias largest
Ferrochrome producer by 2027, we have embarked on three pivotal projects. Firstly, our 300
KTPA Ferrochrome plant project, which will enhance our total plant capacity to 500 KTPA,
making us Indias largest producer of Ferrochrome by 2027. The second is our 1.5 MTPA
underground mines project and the third is our 600 KTPA concentrator project.
We have achieved a significant milestone by successfully obtaining
statutory compliances for all three projects. For 300 KTPA Ferrochrome plant, 70% of the
engineering work has been completed and technology partner, Metso Outotec has completed
overall equipment manufacturing process. For the 1.5 MTPA underground project, a total 530
meters development has been executed, with the first ton of ore expected in FY 2025-26.
The engineering work for 600 KTPA concentrator plant has commenced with Sino Steel, 75%
major critical equipment manufacturing has been completed.
Iron Ore:
WCL:We are working on a long-term vision to become a global leader
in premium-quality iron ore production. The mid-term vision consists of achieving 10 MTPA
premium-quality iron ore with high Fe content and low impurities.
The first phase of the growth plan will produce 3 MTPA products at the
Bomi Mine, comprising a concentrator plant, a power plant, a dedicated road and jetty
infrastructure, and a township. The combined contract for the concentrator plant and power
plant has been awarded. The feasibility study and Front End Engineering and Design ("FEED")
for the road and jetty have been completed. The township scoping is done. The advocacy
activities of obtaining licences and permits, and acquiring ROW and land are in progress.
The project execution will begin upon concluding these advocacy matters. The project will
be completed in around 18 months after execution starts.
The second phase is planned to increase production capacity to 10 MTPA
by adding two concentrator plants, a slurry pipeline from Bomi Hill mine to Monrovia Port,
upgrading capacity at the Monrovia Port to handle the cargo of 10 MTPA, and sourcing power
of around 100 MW for the entire operation. A reputed German consultant is completing the
Feasibility Study and FEED for the Monrovia Port upgrade, and a specialised engineering
firm from the US is doing similar work for the slurry pipeline.
VAB: The Ductile Iron Pipe Project contract, awarded in December
2023, will enhance the margin and realisation at VAB through product diversification. The
successful commissioning of the 5 KTPA Fe-Si Plant will lower the production costs for o
maximise recovery andVAP. To enhance current exploration Pig iron production
capacity to 1.2 MTPA, a new high-capacity completion, energy efficient blower with 120,000
Nm3/h is installed. This upgrade is expected to enhance production by an additional
180-200 t/day. Pre-operational trials was successfully completed in Q3 FY 2024-25.
Nicomet: In FY 2024-25, we were able to achieve 50% of the
installed production capacity with total production and sales close to 3 KT for the year.
With the debottlenecking plans, we are targeting to achieve 10 KTPA production capacity in
the next six months. Additionally, having key focus on Nickel related VAP and alternative
blendable RM processing capabilities. Currently holding a 50% domestic market share for
Nickel Sulphate, we aim to bolster its presence by venturing into the Indian EV
manufacturing sector.
Furthermore, we have solidified our position by signing a
Long-Term Contract ("LTC") for Nickel Sulphate supply
with key international EV players.
Cairn Oil & Gas:
In Cairn, we remain committed to our vision of producing 50% of
Indias Oil & Gas production. In-line with our vision, we are hooking up ~120
wells online in FY 2025-26 across various assets. We have made hydrocarbon discovery in
North East Exploratory campaign in February 2025.
Significant progress has also been made in maturing and advancing key
growth projects: Tight Oil, Shale, Deepwater, Ambe and Satellite Fields. As part of
expanding our portfolio we have acquired 4 onshore and 3 shallow water blocks at the Open
Acreage Licensing Policy ("OALP") Round IX auction.
We continue to undertake further Infill Drilling campaigns acrossfields
campaigns to discover resources for further growth.
MINERAL BLOCKS & MINING ACQUISITIONS
In wake of the ever-growing need for critical minerals in the economy
and the enhanced significance of harnessing the countrys potential of production of
these critical minerals, Vedanta Group (the "Group") actively
participated in the Critical Mineral Auctions conducted by Ministry of Mines, Government
of India in FY 2024-25.
Wide gamut of mineral blocks was being announced in various parts of
the country, mostly Composite Licenses for in depth exploration. The Group won 1 out of
every 4 four blocks that were successfully auctioned out in all tranches of the Critical
Mineral Auctions in FY 2024-25.
SIGNIFICANT EVENTS OF THE COMPANY
DEMERGER OF DIVERSIFIED BUSINESSES UNLOCKING SIGNIFICANT VALUE
The Board of Directors, in its meeting held on 29 September 2023, had
approved a Scheme of Arrangement (the "Original Scheme") for demerger of
various businesses of the Company, namely, demerger of the Companys Aluminium
(represented by the Aluminium segment), Merchant Power (represented by the Power segment),
Oil & Gas (represented by the Oil & Gas segment), Base Metals (represented by the
Copper and Zinc International segment) and Iron Ore (represented by Iron Ore segment and
Steel business) Undertakings, resulting in 6 separate companies (including Vedanta
Limited, being the Demerged Company), with a mirrored shareholding and consequent listings
at BSE Limited and National Stock Exchange of India Limited (the "Stock Exchanges").
The Stock Exchanges gave their no-objection to the Scheme.
A first motion application, in respect of the Original Scheme was filed
by Demerged Company (i.e., Vedanta Limited) and four resulting companies (i.e., Vedanta
Aluminium Metal Limited ("VAML"), Malco Energy Limited ("MEL"),
Vedanta Base Metals Limited ("VBML") and Vedanta Iron and Steel Limited
("VISL") before the Honble National Company Law Tribunal, Mumbai
Bench ("NCLT") on 06 August 2024 ("VEDL First Motion).
The Honble NCLT by way of its order dated 21 November 2024 ("VEDL NCLT Order")
inter alia: a) directed the Company to convene a meeting of its equity shareholders,
secured creditors and unsecured creditors within 90 days of the date of receipt of the
Order; b) directed MEL to convene a meeting of its secured and unsecured creditors within
90 days of the date of receipt of the Order; c) dispensed with the meeting of equity
shareholders of VAML, MEL, VBML and VISL; and d) dispensed with the meeting of secured and
unsecured creditors of VAML, VBML and VISL.
In December 2024, Vedanta Limited and other five resulting companies
decided not to proceed with implementation of Part V of the Original Scheme i.e., demerger
of Base Metal undertaking into VBML, along with making appropriate updates to the Original
Scheme ("Updated Scheme"). The non-implementation of the demerger of the
Base Metals undertaking shall not affect any other parts of the Original Scheme described
above.
In compliance with VEDL NCLT Order, the meetings were held on 18
February 2025 and the Updated Scheme
(with modification to exclude demerger of Base Metals
Undertaking) was approved by the equity shareholders, secured creditors
and unsecured creditors of the Company, as well as the secured and unsecured creditors of
MEL.
On 05 March 2025, Vedanta Limited along with VAML, MEL and VISL, filed
a second motion petition before the Honble
NCLT inter alia seeking sanction of the Updated Scheme.
Further, a separate first motion application was filed by
Talwandi Sabo Power Limited ("TSPL"), one of the
resulting companies, with the Honble NCLT, Mumbai on 22 October 2024 ("TSPL
First Motion") for demerger of Merchant Power
Undertaking of the Company, since TSPLs Registered Office
(" RO") was in the process of being changed from Mansa
(Punjab) to Mumbai (Maharashtra) at the time of filing VEDL
First Motion. The Honble NCLT, Mumbai by its order dated 04 March
2025, disposed the TSPL First Motion by rejecting the scheme ("TSPL NCLT Order").
TSPL has filed an appeal against the TSPL NCLT Order before the Honble National
Company Law Appellate Tribunal, New Delhi and the matter is being heard.
Pending regulatory and other substantive approvals, no adjustments have
been recorded in the financial results for the quarter and year ended 31 March 2025.
The scheme of demerger along with the supporting documents can be
accessed at www.vedantalimited.com.
SCHEME OF ARRANGEMENT BETWEEN VEDANTA LIMITED AND ITS SHAREHOLDERS
UNDER SECTION 230 AND OTHER APPLICABLE PROVISIONS OF THE COMPANIES ACT, 2013
The Board of Directors of the Company, basis the recommendation of the
Audit & Risk Management
Committee and Committee of Independent Directors of the Company, at its
meeting held on 28 October 2021, approved the Scheme of Arrangement between the Company
and its shareholders under Section 230 and other applicable provisions of the Companies
Act, 2013 ("Act") ("Scheme"). The Scheme provides for
capital reorganisation of the Company, inter alia, providing for transfer of amounts
standing to the credit of the General Reserves (as defined in the Scheme) to the Retained
Earnings (as defined in the
Scheme) of the Company w.e.f. the Appointed Date.
The National Company Law Tribunal, Mumbai Bench
("NCLT") vide its order dated 26 August 2022 ("NCLT
Order"), inter alia, directed the Company to convene meeting of its equity
shareholders to seek their approval to the Scheme; and file consent affidavits of all the
secured creditors and unsecured creditors of at least value of 90% of unsecured creditors,
at the time of filing the Company Scheme Petition.
In this regard, a meeting of the equity shareholders of the Company was
held on 11 October 2022, and the proposed Scheme was approved by the equity shareholders
with requisite majority. The Company is in the process of complying with the further
requirements specified in the
NCLT Order.
Pursuant to the Scheme, the Company will possess greater flexibility to
undertake capital related decisions and reflect a much efficient balance sheet of the
Company.
The Scheme is in the interest of all stakeholders including public
shareholders.
The complete details can be accessed at www.vedantalimited.com.
ACQUISITION OF ADDITIONAL STAKE OF 46.57% IN AVANSTRATE INC. THROUGH
CAIRN INDIA HOLDINGS LIMITED
In view of the Company's vision of pivoting towards technology and
diversifying into hi-tech manufacturing, while expanding its presence in high-growth
markets, the Board vide its approval dated 10 May 2024 approved the acquisition of
additional stake of 46.57% in AvanStrate Inc.
("ASI") (an indirect subsidiary of the Company with
51.63% holding) from HOYA Corporation, Japan through Cairn India Holdings Limited ("CIHL"),
a wholly-owned subsidiary of the Company. CIHL holds 98.2% in ASI.
Considering the expertise and resources, ASI aims to strengthen
Vedantas capabilities to support the burgeoning hi-tech electronics manufacturing
industry in India and capitalise on the growing demand for electronic devices in India and
globally.
The necessary details can be accessed on www.vedantalimited.com.
QUALIFIED INSTITUTIONS PLACEMENT
The Company raised ~ 8,500 crore through Qualified
Institutions Placement ("QIP") in July 2024, being the
single largest ever equity raise through the QIP route in Indias metals and mining
sector.
The Company received applications for equity shares of ~2.6x of the
offer size from marquee domestic mutual funds, foreign institutional investors, large
family offices and multi strategy funds.
The QIP was launched on 15 July 2024 and was closed on 19 July 2024 and
a total number of 19,31,81,818 Equity
Shares were allocated at 440 per equity share through the QIP.
Some of the marquee investors that were allotted equity shares through
QIP included Nippon Mutual Fund, SBI Mutual Fund, Morgan Stanley and ICICI Mutual Fund
etc.
The detailed announcements and details on utilisation of proceeds from
QIP can be accessed on www.vedantalimited.com.
OFFER FOR SALE OF SHARES OF HINDUSTAN ZINC LIMITED
On 19 August 2024, the Company completed the sale of
6,36,05,891 equity shares of face value of 2 each held in
Hindustan Zinc Limited ("HZL"), a subsidiary of the
Company (representing 1.51% of the total issued and paid-up equity share capital of the
Company), by way of an offer for sale through the stock exchange mechanism held on 16
August 2024 and 19 August 2024 in accordance with the "Comprehensive Framework on
Offer for Sale ("OFS") of Shares through the Stock Exchange
Mechanism" issued by Securities and Exchange Board of India ("SEBI").
Post the completion of OFS, the shareholding of the Company stands at
63.42% of the total issued and paid-up equity share capital of HZL.
ACQUISITION OF VEDANTA COPPER INTERNATIONAL VCI COMPANY LIMITED
The Board of Directors of the Company vide approval dated 16 May 2024
approved the Investment in Vedanta Copper International VCI Limited ("VCI")
for setting up of Continuous Cast Copper Rod Plant in Kingdom of Saudi Arabia
(" KSA").
VCI, a wholly owned subsidiary of the Company, is in the process of
establishing a state-of-the-art copper rod manufacturing facility with a projected
capacity of 125 KTPA in KSA, which will enable the Company to explore more growth
opportunities in new geographies.
RESEARCH & DEVELOPMENT STRATEGIES
Research & Development ("R&D") is a critical
component of Vedantas growth strategy. It enables us to stay competitive by
developing innovative products & services that meet the changing needs of customers.
Vedanta invests a significant amount of resources into R&D to improve the quality of
its products and services, reduce costs, and increase efficiency.
R&D helps the Company to differentiate itself from competitors and
maintain its market position.
In Aluminium business, our R&D team has been working on
broadly four verticals viz. value-added products, waste to wealth, process optimisation
and decarbonisation. The innovative projects are carried out in partnership with premier
academic and research institutes as well as startups.
We successfully developed three new value-added Aluminium alloy
products in collaboration with CSIR-NML,
Jamshedpur and IIT Kharagpur and filed two patents. (1)
Development of a High Temperature Low Sag ("HTLS")
alloy conductor wire rod for high performance overhead power transmission, (2) High
Temperature Resistance Cast Grade Aluminium Alloy tailored with rare-earth addition for
the automotive applications. We are also working on Ultra-high Strength (equivalent to
2024) and weldable 5XXX-Sc Aluminium alloy catering to the requirements of Defense,
Aerospace, Marine, High Speed Train and Electric Vehicles applications to replace import
substitution. Another project on the production of an Ultra-high-Purity Aluminium variant
(targeting 99.99% purity) specifically designed for applications in aerospace,
electronics, and areas where cathodic protection is required, is near to completion in
collaboration with IIT Kharagpur.
Process Optimisation & Decarbonisation: A patent has been filed
on a new design that helps in reducing flow uniformity, lower gas velocities and attrition
of particles with the liner. It will allow the precipitation circuit to deliver higher
yield, lower energy, and more production. An initiative has been taken up in collaboration
with an Indian startup which will help reduce carbon content in stack emission gases and
convert them into marketable products through innovative amine free molecular engineering
technology. Reducing stubs to carbon voltage drop through stub design modification and new
material development for the junction has also been in our goal for reducing energy
consumption.
Waste to Wealth utilisation: Vedanta Aluminum R&D has
identified and established the fly ash compatibility for making of geopolymer mix, sand
substitute, coarse and fine aggregates and a novel product fly ash-based composites
through a research work carried out by a startup cum research venture incubated in NIT
Suratkal. Further R&D is collaborating with National Rice Research Institute ("NRRI")
Cuttack for exploring opportunities of acidic soil remediation with fly ash mix in parts
of western Odisha which is game changer in terms of increasing the productivity of Rice
cultivation.
Vedanta Aluminium R&D is actively engaged for the project " Technology
Development for Holistic Utilisation of Red Mud for Extraction of Metallic Values and
Residue Utilisation" anchored by NITI Aayog, Government of India. The project is
being pursued with reputed institutions such as Jawaharlal Nehru Aluminium Research
Development and Design Centre ("JNARDDC"), Council of Scientific and
Industrial Research ("CSIR"), National Metallurgical Laboratory ("NML"),
CSIR - Institute of Minerals and Materials Technology ("IMMT"), Bhabha
Atomic Research Centre ("BARC") and involving Hindalco and Nalco.
At HZL, R&D focuses on achieving business goals with high focus
on enhancing operational efficiencies, developing innovative processes, evaluate and adapt
cutting edge technologies, identify and implement cost effective alternatives and drive
sustainable practices for wealth out of waste.
The major focus area was developing understanding of complex minerology
of ore and mineral liberation, enhance recovery of target metals during beneficiation and
smelting through process optimisation. The key emphasis was on improving the silver
recovery during mineral processing thus successful plant trials were conducted by
introducing new reagent schemes. For cost optimisation various initiatives were taken to
reduce reagents consumptions and improve realisation from secondaries.
We have partnered with reputed Indian institutes and world class
technology providers for process development and validation of process for treatment of
wastes to generate value-added products which was developed in-house.
In FY 2024-25, HZL has received grant of two Indian patents as listed
below -
Method for manufacturing paver block and bricks from industrial
waste (IP 530897); and
System for scrapping of silver from cathode plates (IP 541547).
Also, HZL has signed two Memorandum of Understanding
(" MoU") with Indian Institute of Technology Madras
("IITM"),
Chennai and Jawaharlal Nehru Centre for Advanced Scientific Research
("JNCASR"), Bangalore for developing Zn battery technologies which offer
a more sustainable, low-cost and efficient alternative to Lithium (Li)-ion battery.
The collaboration with IITM focuses on development of Zinc (Zn)-air
rechargeable battery technologies whereas collaboration with JNCASR focuses on advancing
Zinc (Zn)-ion battery technologies. The visionary technology has potential to
revolutionise the applications like low-power electric vehicles, renewable energy storage,
etc.
Specific R&D focussed projects include:
Developed an innovative hydrometallurgical treatment, which is
economical, simpler to operate, and efficient in recovering lead and silver from Zinc
hydrometallurgical residue;
Successful plant trials were conducted using selective
collector/promoter during mineral processing to enhance grade and recovery of Lead (Pb)
and Silver (Ag) and control impurities;
Mineralogical studies and operational assessment of mills were
conducted through structured circuit surveys to develop understanding and address
operational issues like fluctuations in concentrate grades/recovery and misplacements;
Laboratory test work were conducted with reputed Australian
mineral processing laboratory to generate economically viable zinc concentrate from
Rampura Agucha tailing;
Collaborated with IMMT Bhubaneswar and NML Jamshedpur for two
innovative processes to generate value-added products from Jarosite which were in-house
developed;
Process improvements in the Wealz kiln operations and
identification of opportunity for realisation from
MCTP slag;
Process development for metal recovery from lead smelting slags,
dusts and dross;
Metal realisation and effective utilisation from high grade
cobalt cake, ancillary residues and Zinc secondary wastes;
Enhanced the capability of R&D center by introducing
facilities like floatation Lock-cycle testing, continuous floatation set-up,
electrowinning test cells, online overpotential measurement and high temperature furnaces;
Technical support for decolorisation of sulphuric acid produced
at Zinc-Lead Sinter plant;
Developed scheme for selective Zinc metal recovery from
Effluent treatment plant.
At Copper business
Through crucial R&D, the unit has developed a new process to
recover precious metals from anode slime and this plant has been successfully commissioned
and ramped up. It results in smooth PMR operations at Fujairah unit leading to additional
revenue;
In-house process designing for Selenium and Tellurium recovery
in collaboration with Council of Scientific and
Industrial Research, Government of India to ensure 100% realisation of
Minor Metals;
With respect to quality improvement, the unit is doing intensive
R&D to increase the Purity of Cobalt sulphate to be in comparison to Battery grade;
In the path of creating Wealth from Waste or residue, the unit
is targeting an additional 250 crore revenue from Minor Metal Business by FY 2025-26
through R&D and Innovation;
Under the sustainable packaging initiative, a 100% recyclable
packaging solution has been introduced for the copper rod. This packaging provides
protection even under adverse climate conditions and has led to customer delight;
Artificial Intelligence and Machine Learning based smart fuel
optimisation project under the digitalisation initiative in our furnaces has been
implemented and is estimated eq./year;
to reduce 3,554 tCO
2
At Nickel Business (Nicomet)
Developing a process to treat recycle material with a focus on
the future battery recycling market ecosystem; and
Advancements are underway to enhance the quality of
battery-grade Cobalt sulphate through a stage-wise separation method. This process aims to
achieve an annual production of 240 TPA of battery-grade cobalt.
At ESL, the R&D verticals have continued their commitment to
driving innovation and operational excellence across multiple domains. These verticals
include New Product Development, Sustainability, Quality Enhancement, and Digitalisation
Initiatives all of which are focussed on improving product quality, operational
efficiency, and environmental performance. Through these efforts, ESL aims to not only
enhance its product offerings but also contribute to sustainable industrial practices and
customer satisfaction.
The key R&D initiatives across these verticals this year
demonstrate ESLs forward-thinking approach to technological advancements, resource
optimisation, and cost-efficient solutions.
Below are the highlights of the initiatives implemented in FY 2024-25:
1. New Product Development
In line with ESL's continuous efforts to diversify its product
portfolio and meet customer-specific demands, two new grades have been successfully
developed for Welding Rod applications under the New Product Development ("NPD")
initiative in FY 2024-
25. These developments reflect ESLs dedication to providing
high-performance steel grades tailored for niche industrial applications.
New Grade Developments:
Grade: Em12K: Size: 5.5 mm and 6.5 mm Grade: EWNR: Size: 5.5 mm
2. Sustainability
2.1. Cement Slurry Waste Utilisation
ESL in collaboration with IIT (ISM) Dhanbad has successfully conducted
research on the sustainable utilisation of Cement slurry waste generated as a byproduct
from Ductile Iron Pipes Plant. The study concluded that this Cement slurry can be combined
with Fly Ash and Bottom Ash (byproduct of CPP) in varying proportion and can be used for
pavement subgrade applications in place of traditional materials promoting eco-friendly
and cost-efficient construction practices.
Milestone Achievement:
The research work has been accepted for publication in one of the
top-ranked journals in the civil engineering domain"Construction and Building
Materials"with an impressive impact factor of 7.5. This recognition validates
the scientific and industrial relevance of the work and reinforces ESLs commitment
to innovation-led sustainability.
3. Quality Enhancement
3.1. Coke Moisture Reduction through Step Quenching
In FY 2024-25, ESL achieved a significant improvement in coke quality
by reducing the moisture content in in-house LAM Coke from 4.92% to 4.29% (0.63%
reduction) through the successful implementation of Step Quenching.
Earlier, the conventional single-phase quenching led to inefficient
moisture removal, affecting blast furnace efficiency, increasing fuel consumption, and
emissions.
To resolve this, a new PLC-based two-step quenching logic was
introduced.
The innovation has resulted in improved furnace performance, energy
efficiency, and environmental compliance, showcasing ESLs commitment to process
excellence and sustainable operations.
3.2. Robust and High-Capacity Dividing Shear
Successfully introduced a robust and high-capacity dividing shear in
Bar Mill for higher sizes (36 mm and above), resulting a significant decrease in the
operational downtime. Additionally, rolling of Fe600D is now possible without any
hindrance which was not possible with the existing shear due to capacity limitations.
3.3. Barcode-Based Quality Mapping for Raw Materials
Introduced a barcode-based system for real-time mapping of incoming raw
material quality with respective purchase orders. This digital integration between LIMS
and SAP has minimised manual intervention, improved traceability, and significantly
reduced Goods Receipt Note ("GRN") clearance time.
4. Digitalisation
4.1. Computer vision-based DI Pipe Counting for real-time Pipe
Counting and Diameter Detection via Computer Vision across CCMs. Also tracking CCM-wise
Performance and Reporting by shift, day, and hour, including best achieved figures.
4.2. Computer Vision for Real-time BFR Detection addressing blast
furnace screening issues, this project will implement a computer vision system across BF2,
BF3, and the MT Building to detect and classify BFR fines (sinter, pellet, iron ore) in
real-time. Immediate
SMS/email alerts will trigger upon continuous deviation in BFR size for
more than two hours. This proactive monitoring enables timely intervention, improving
operational efficiency by minimising fines recirculation and optimising material flow.
Milestone Achievement:
To complement this industrial initiative, ESLs technical team
collaborated on a groundbreaking research paper titled "Real-time detection of coke
particles in blast furnace operations using machine learning: Case of a steel plant in
India":
This work has been published in the reputed journal "Ironmaking
and Steelmaking: Processes, Products and Applications".
4.3. Predictive Maintenance at Sinter: Sinter's predictive
maintenance system monitors 14 critical sinter plant equipment across 64 sensing nodes.
This provides real-time alarms and alerts, along with detailed analysis of probable causes
and recommended actions, this has enabled proactive interventions that significantly
improved operational efficiency.
In Iron & Steel Business
An innovative approach to upgrade low-grade siliceous iron ore fines
through dry separation technology, in different grades has been developed. By leveraging
mineralogical insights and optimising process parameters, substantial improvements in iron
content are achieved while conserving water resources in arid area of Chitradurga. This
method offers enhanced efficiency, reduced operating costs, and improved environmental
sustainability for the mining industry. It is the first of its kind being implemented by
IOK industrial Scale.
At VAB, we have leveraged advanced digital technologies to enhance
operational efficiency, increase productivity, and improve performance in plant
operations. We have introduced and integrated technologies like data analytics, AI and ML,
computer vision, and IIOT to optimise processes, reduce costs, and improve
decision-making. These technologies enable real-time monitoring, foster innovation, and
deliver consistent, high-quality output. These initiatives are:
A virtual representation of the furnace that mirrors its
real-time performance, providing valuable insights into its operation named BF3 Digital
Twin.
Utilising sensors to enable predictive maintenance, this system
continuously tracks the health of assets over time, an Online CBM System.
Deployed at VAB to monitor 25 critical business locations, this
system records and generates alarms in case of any safety non-compliance, an AI-Based
Safety Surveillance (T-Pulse System).
At FACOR, we're advancing our operational efficiency through
strategic technological integration:
We have implemented Waste Heat Recovery systems in our furnaces,
that captures and repurposes discarded heat to pre-heat our coke. This not only conserves
energy but also optimises the efficiency of our furnaces;
To minimise downtime and enhance equipment reliability we have
implemented Smart Predictive Maintenance systems. Utilising AI technology, these systems
proactively identify potential equipment failures, enabling us to prevent breakdowns
before they occur and significantly reduce maintenance-related delays;
We are also working on Machine Learning based techniques to
refine our charge mix. This approach uses data-driven insights to determine the optimal
combination of raw materials, ensuring we achieve better productivity along with our
targeted KPIs with greater precision;
To automate end-to-end logistics processes, we implemented GPS
tracking systems for real-time truck monitoring and working on reducing Turn-around-Time
("TAT"). Our key initiatives include automating weighbridges operations,
enabling inbound tracking with automatic GRN generation, and streamlining invoicing
functionalities to strengthen governance and improve efficiency;
Implemented CI Pan casting process to eliminate slag coating on
the material, resulting in a significant reduction in the formation of honeycomb
structures.
This improvement enhanced the materials quality and customer
satisfaction on the product.
In Cairn, focus is to enhance production, improve operational
efficiencies and reduced exposure to risk through R&D vertical.
Controlled Source Electro Magnetics ("CSEM"):
is currently applied in the KG Deep Water Block to enhance subsurface imaging and reduce
exploration risk. The approach supports better prospect ranking and informed drilling
decisions in the complex deep-water environment;
Data-Driven Reservoir Management ("DDRM"): The
initiative enabled real-time monitoring, predictive analytics, and automated workflows
across key reservoir and well operations;
RFID Indias First RFID-Based Inventory
Management in Oil & Gas: Cairn implemented an RFID system managing 3.5M+ items
with 1,00,000 tags, enabling real-time tracking, automated verification, and secure gate
control;
Asset Performance Management ("APM"): To
improve asset performance Cairn has implemented APM that integrates maintenance and
operational processes into an asset optimisation framework ensuring comprehensive coverage
of all assets. The main goal is to shift from preventive to risk-based maintenance;
Cairn is working with 1800+ Global Startups via the Vedanta
Spark (Startup) Initiative to pilot and subsequently scale-up unique technology. A few
such projects include utilising Drones for land surveys and asset inspections,
cost-effective IOT systems for equipment health monitoring, GenAI to mine knowledge from
Well Completions reports, legal documents etc.
CREDIT RATINGS
Your Company is rated by CRISIL, ICRA Limited and India Ratings and
Research Private Limited on its various debt instruments.
A detailed status of the Credit Ratings on various facilities including
Bank Loans, Working Capital Lines and Non-Convertible Debentures forms part of the Report
on Corporate Governance Report of this Annual Report.
ECONOMIC RESPONSIBILITY
Vedanta, guided by its mission, vision and culture adopts a
comprehensive value creation process that leverages on all available resources and
relationships while addressing material issues and strategic focus areas. Value creation
in a mining company lies in efficiently transforming natural resources into sustainable
economic, social, and environmental returns for all stakeholders.
Vedanta delivered excellent performance during FY 2024-25, led by its
transformational efforts, backed by cost optimisation measures and enhanced operational
efficiency.
This performance underscores our resolute commitment to growth,
innovation, and sustainable practices. We are proud of our operational excellence, which
has equipped us to lead the way for India to grow sustainably as it evolves into a global
economic powerhouse.
Vedanta recognises its pivotal responsibility in supporting the
nation's net-zero objectives and facilitating its ambitious energy transition.
We are focussed on optimising capital allocation and maintaining a
strong balance sheet while generating strong free cash flows. We also review all
investments, taking into account the Groups financial resources with a view to
maximise returns for shareholders.
We hire people from around the world. We promote diversity, equality
and inclusivity, while also investing in people development, safety and well-being. We
empower them to think independently, creatively and innovatively. Our employees
diverse skills and varied experience effectively contributes to our operations.
Additionally, we foster a culture that nurtures safety, innovation, creativity and
diversity, which helps us to achieve our business goals while also enabling our employees
to grow personally and advance professionally.
We aim to forge strong partnerships with our key stakeholders,
including shareholders and lenders, suppliers and contractors, employees, governments,
communities and civil societies. Our meaningful engagement with them helps us to foster
these strong connections that help us to maintain and strengthen our licence to operate.
Our sustainability commitment is all-encompassing, and Vedanta,
along with its subsidiaries, continues to make exemplary progress towards its Net
Zero by 2050 goal.
We positively touched more than 6.8 million lives through our CSR
progammes, improved diversity, inclusion and governance practices and took major strides
in the areas of carbon neutrality, water positivity and a greener business model.
In line with the past trends, we are proud to declare that we have
contributed 55,349 crore to the public exchequer of the various countries where we operate
in FY 2024-25. The total contribution to the exchequer is driven by value creation across
diverse business segments, integrated through their respective value chains and the
multiple tiers of the business cycle.
The report is available on the website at www.vedantalimited.com.