Board
Board's Report
To the Members,
The Directors present their report on the financial performance, business and
operations of the Company for the year ended 31st March, 2014.
1. Financial Highlights Rs in Million (except EPS)
Particulars |
2013-14 |
2012-13 |
Domestic Sales |
30,692 |
27,571 |
Export Sales & Services |
9,816 |
6,490 |
Other Operating Income |
823 |
1,048 |
Sales and Operating Income |
41,331 |
35,109 |
Operating Profit |
5,020 |
5,793 |
Interest and Finance Charges |
3,908 |
4,111 |
Depreciation and Amortisation |
1,413 |
1,195 |
Profit before taxation and exceptional items |
(301) |
487 |
Provision for Tax |
|
|
Deferred Tax Asset/(Liability) |
414 |
100 |
Current Tax Provision |
74 |
86 |
Profit for the year before Prior Period Expenses |
39 |
301 |
Profit for the year |
39 |
301 |
Profit b/f from the previous year |
8,346 |
8,341 |
Balance available for Appropriation |
8,385 |
8,642 |
Out of which the Directors have appropriated as under; |
|
|
Proposed Dividend |
231 |
227 |
Dividend Distribution Tax |
39 |
39 |
Transfer to General Reserve |
27 |
30 |
Balance carried forward |
8,088 |
8,346 |
Earnings per Share ( Rs ) |
|
|
Basic |
0.09 |
0.70 |
Diluted |
0.09 |
0.70 |
2. Operations - Standalone
The overall operating income and revenue was at Rs 41,331 Mn for year ended March 31,
2014 a growth of 17.7% over last year's level of Rs 35,109 Mn. The Hi-Tech Agri Irrigation
Input products reported a 14.5% growth at Rs 26,612.5 Mn in FY 2014 against Rs 22,798.2 Mn
in FY 2013. The Industrial products division grew at a better 34.5% reporting revenue at
Rs 13,448.9 Mn in FY 2014 against Rs 10,002.1 Mn in FY 2013. The Green Energy products
de-grew 23.3% due to conscious management decision to concentrate on cash flow rather than
revenue growth and reported revenue of the Rs 1,769.7 Mn as against Rs 2,309.2 Mn for FY
2013.
Revenue for the year under review grew by 17.7% over year ago, supported by PE Pipes
61.8%, Fruit Processing 24.1% & MIS 20%. The Net Profit at Rs 39 Mn against Rs 301 Mn
last year was impacted by the foreign exchange losses resulting from depreciating rupee
and MTM loss of Rs 1,975.5 Mn against Rs 934.2 Mn in previous year
3. Dividend
Sr.No. Particulars of Equity Shares |
Amount ( Rs ) |
1 25% ( Rs 0.50 per share) on 443,119,978 Ordinary Equity Shares of Rs 2
each |
221,559,989 |
2 25% ( Rs 0.50 per share) on 19,294,304 DVR Equity Shares of Rs 2 each |
9,647,152 |
Sub Total |
231,207,141 |
3 Dividend Distribution Tax @ 16.995% |
39,293,654 |
Total (1+2+3) |
270,500,795 |
The Directors propose to the Shareholders a Dividend of Rs 0.50 each on Ordinary &
DVR Equity Shares involving an outlay of Rs 231.21 million to all eligible shareholders,
and Rs 39.29 million as Dividend Distribution Tax for the year ended 31st March 2014.
4. Fund Raising
a) Sale of Wind Power Undertaking:
During the year under review the Company hived off Wind Power Undertaking which was
operating at Theni, Tamil Nadu. The unit included 8 Wind turbines and 28.5 acres of Land
and all related assets and liabilities. The average PLF for 3 year period of Wind Turbines
was just about 26%. The shareholder approval was obtained by way of Postal Ballot and
actual transfer was effected in Q4 FY 2014. The total value of Wind Power Undertaking was
Rs 645 Mn.
b) Equity Warrants Conversion:
As Members are already aware, the Company after obtaining all the necessary approvals
had issued 75 lac Equity Warrants at a price of Rs 86.30 each aggregating Rs 647.25 mn out
of which as per SEBI (Issue of Capital & Disclosure Requirements) Regulations, 2009,
the 25% deposit was paid upfront at the time of issue and on payment of balance 75% the
warrants were converted into Equity shares of Rs 2 each on 20-03-2014. The proceeds are
utilised for strengthening the long term working capital base of the Company, as proposed
while raising the funds.
5. Capacity Expansion and Capital Expenditure
The Company has continued its ongoing growth/ maintenance capex and the following table
gives the capex incurred for capacity expansion implemented during the year and the
resultant capacity addition in FY 2014:
Sr. No. Segment name |
Unit |
Addition in Capacity for FY 2014 |
Capex FY 2014 ( Rs Mn) |
1 MIS/SIS |
MT |
2,410 |
436 |
2 Piping Systems |
MT |
32,750 |
343 |
3 Dehydrated Vegetable/ Fruit Puree etc |
MT |
3,800 |
429 |
4 Tissue Culture |
Mn. Nos |
10 |
119 |
5 Others & Corporate |
- |
- |
516 |
Total |
|
|
1,843 |
Growth capex has been detailed at 1-4 above, and rest is either maintenance or
corporate capex.
6. List of Awards / Recognition - Financial Year 2013-14
A) Jain Irrigation Systems Limited
Award/Recognition name |
Instituted by |
Given for |
FMB (Managing Globalisation of the family business) Award |
SPJIMR - S.P. Jain Institute of Management & Research |
Managed Social Contribution in their Family Business |
Business Standard - CSR Award |
Amity Global Business School, Pune |
Winner : Manufacturing Category |
PLEXCONCIL Award |
PLEXCONCIL |
Top Exporter of PVC Foam Sheet |
PLEXCONCIL Award |
PLEXCONCIL |
Top Exporter of Pipes & Hoses |
PLEXCONCIL Award |
PLEXCONCIL |
Top Exporter of Drip Irrigation Systems (MIS) |
CNBC Asia India Corporate Responsibility 2013 |
Omkar Realtors and Developers Pvt. Ltd. |
For its outstanding contribution to society |
Star Performer Award |
EEPC India (Formerly Engineering Export Promotion Council) |
Star Performer award 2012-13 in the product group of other agricultural, forestry
machinery and parts large enterprise |
Global CSR Excellence & Leadership Award (in the category "Accounting for
Climate Change") |
ABP News |
JISL's work with products such as drip and solar which reduce the impact of climate
change was a major aspect that was taken into consideration. JISL has registered five CDM
(Carbon Credits) projects with UNFCCC even though the carbon market is not showing signs
of improvement. JISL's efforts are constant in working towards a low carbon economy |
GAIL's - Top Customer Award (Rank-3) |
GAIL (India) Ltd. the Youngest Maha Navratana Company |
GAIL's esteemed customer for Polymers for achieving 3rd Rank on All India basis based
on purchases from GAIL during FY 2012-13 |
Agriculture Summit 2014 Award of Honour |
Govt. of Punjab |
For outstanding contribution in Agriculture Development |
Innovating for a Better Tomorrow |
CNN-IBN & Infosys |
For their significant business and social impact. Serving as role models, these
innovations have changed the course of India's progress |
Transformation Business Award |
Financial Times, London & International Finance Corporation (World Bank Group) |
Achievement in inclusive Business (Special Commendation) |
B) Padmashri Bhavarlal H. Jain - Chairman
Award/Recognition name |
Instituted by |
Given for |
Aadyakavi Maharshi Valmiki Rashtriya Jeevan Gaurav Purskar |
Daryasagar Samajik Sanstha, Jalgaon |
Significant activity in the field of Industrial Agriculture |
Adarsha Vyapari Uttam |
The Poona Merchants Chamber, Pune |
"Adarsha Vyapari Uttam" Puraskar 2013 |
Adhavaryu |
Indian Agriculture & Food Processing Industry |
For the betterment of Food Science and Technology in India both Academic and
Industrial |
Excellence Award and Scroll of Honour |
Indian Council of Agricultural Research, New Delhi |
For his Innovative Contributions to Indian Agriculture |
7. Other major developments during FY 2014
a) ESOP Variations:
In 2005-08 period the Company had granted 4 lots of 25 lacs Equity Shares to its
associates on various dates between 27th January, 2007 and 27th
June, 2008 at different exercise price. However, in 2013 the Share price became
unattractive the associates were not interested in option exercise despite options having
been vested fully in June 2011 i.e. 2 years or more before. Thus, Company's Board, and
Shareholders approved revision in Exercise Price to Rs 60.45 or thereabouts in last AGM on
27-09-2013. Most of associates have now exercised the option and are willing to deposit
Exercise Price in Company's Bank Account soon hereafter.
b) FITCH Rating:
The India Ratings and Research, the rating arm of FITCH Ratings group upgraded the
Company's short term and long term rating to "investment grade" during the year
(November 2013) with a 'stable outlook'. The ratings upgrade did benefit the Company in
bringing its overall cost of debt down in 2nd half of FY 2014. However, the
full impact of this and possible further upgrading of rating may help Company bring its
cost of debt down further in next fiscal year.
c) About NBFC i.e. Sustainable Agro-Commercial Finance Limited FY 2014:
The following table gives details of funds raised by NBFC during the FY 2014:
Nature of funds |
From |
Amount ( Rs Mn) |
Remarks |
(a) Equity shares (Rights Issue) |
Jain Irrigation Systems Limited |
556.25 |
55.62 Mn Shares |
(b) Equity shares (Preferential Issue) |
International Finance Corporation (IFC) |
69 |
6.90 Mn Shares |
(c) Equity Shares (Preferential Issue) |
Jain Irrigation Systems Limited & IFC |
50.99 |
5.09 Mn Shares |
(d) Equity warrants (Preferential Issue) |
Promoter Family |
218.94 |
21.89 Mn Share Warrants |
Total |
895.18 |
|
Financial Year 2014 was first fully operational year for the NBFC and at the end of FY
2014 the sanctions had crossed Rs 1,021.5 Mn, while disbursements have touched Rs 1,014.5
Mn. Even repayment of loans has started and was placed at Rs 147.8 Mn. The outstanding
loans were reported at Rs 948.7 Mn and during the first year there were no Non Performing
Assets (NPAs) at the end of FY 2014. SAFL has 25 offices across Maharashtra while it has
strength of 137 people. The SAFL has tied up with 17 Sugar factories for sanctioning loan
aggregating to Rs 570 Mn under third party tie-up, wherein total disbursements were Rs
369.9 Mn.
8. Other major developments post March 2014
The Company has established a New Onion Dehydration Line (3,800 MTpa). This was
commissioned by the Company with a capacity of processing 17.5 metric tons per day. This
is the longest dryer in the Country i.e. 70 meters. The dehydration line was fabricated
in-house.
Since last 16 years, Company has been in Onion dehydration process and has formed a
chain of 4,500 farmers through contract farming. The Company has dehydration lines at
Jalgaon and Baroda. Baroda lines have a capacity of 18.0 metric ton per day output and
Jalgaon lines have capacity of processing 32.5 metric ton per day output. Capacity of
Jalgaon lines have increased by 12.5 metric ton. This new dehydration line helps to
process onions in less time.
9. Directors retiring and their background
Shri Ajit B. Jain and Shri Atul B. Jain are retiring by rotation as per Companies Act,
2013 and being eligible offer themselves for re-appointment at the ensuing AGM. Their
brief background is as under:-
Shri Ajit B. Jain (DIN 00053299) is BE (Mech). He is Joint Managing Director of the
Company since 1994 and is responsible for the pipe division as well as marketing of all
plastic products, including drip irrigation, guidance for extension service and
development of new applications and products. He joined in 1984 and started his training
in production and maintenance in the pipe division. During the period from 1985-1990, he
was in charge of establishing our new pipe production plant at Sendhwa (in the state of
Madhya Pradesh in India). In 1991 he was appointed Director with the overall
responsibility of the pipe manufacturing plant at Jalgaon, including production,
maintenance and marketing of new applications & products and adaptation of drip
technology for Indian conditions.
Shri Atul B. Jain (DIN 00053407) is a Commerce Graduate. He joined the management
team in 1992. He was posted in London office and developed the Food Processing
distribution business in Europe and helped the Company to maintain the plastic exports to
Europe. He was appointed CMO of the Company w.e.f. 20th August, 2002. Besides overall
marketing management responsibility he has also handled all India marketing function of
Drip Irrigation and PVC pipe products, PE and other specialty pipes and fittings all over
the world. He has been involved with development of new applications & products in
overseas markets for food and plastic sheet divisions. He also is at present the Joint
Managing Director of the Company.
10. The operations of subsidiaries
The Mauritius based direct subsidiary of the Company has a revenue of $ 496,899 and
made a net loss of $ 24,497. Summarised Balance Sheet and the Income statement of the said
subsidiary is available elsewhere in the Annual Report. The subsidiary has redeemed
Preference Shares of holding Company amounting to $ 5,175,000 during the year under
review. The Netherlands based direct subsidiary of the Company has earned an income of $
1,675,583 and made a net profit of $10,349. Summarised Balance Sheet and the Income
statement of the subsidiary is available elsewhere in the Annual Report. The subsidiary
has received $ 75,00,000 as Loan from the Holding Company during the year under review.
Other Subsidiaries
Information on operations of other operating and financial subsidiaries, has been
covered under management discussion and analysis (MDA) in this Annual Report.
II.Employee Stock Option Plan (ESOP)
The implementation of Employees Stock Options and Shares Plan, 2005 (ESOP-2005) has
continued during the year under review. Till date four lots are issued to eligible
associates including whole time directors, and key management personnel. No employee has
been issued options entitling such person to subscribe to more than 1% of Ordinary Equity
Share capital of the Company.
Details and disclosures in compliance with the Clause 12 of the SEBI (Employee Stock
Option Scheme and Employee Stock Purchase Scheme) Guidelines, 1999 are set out in the
table below:
Sr.No. |
Particulars |
Lot No. 1 |
Lot No. 2 |
Lot No. 3 |
Lot No. 4 |
A] |
Options Granted (on sub divided Ordinary Equity Shares) |
25,00,000 |
25,00,000 |
25,00,000 |
25,00,000 |
B] |
Date of Grant |
27-Jan-07 |
04-Jun-07 |
14-Feb-08 |
27-Jun-08 |
C] |
Pricing Formula |
25% discount on market price on the date preceding the date of grant |
10%* discount on market price on the date preceding the date the date of
grant |
10%* discount on Market price on the date preceding the date the date |
10%* discount on market price on the date preceding the date the date of
grant |
|
* Revised by 27th AGM Resolution. Also see para 7(a) |
|
|
of grant |
|
D] |
Options vested (on sub divided Ordinary Equity Shares) |
25,00,000 |
25,00,000 |
25,00,000 |
25,00,000 |
E] |
Options exercised (on sub divided Ordinary Equity Shares) |
23,58,050 |
22,24,625 |
24,71,250 |
Nil |
F] |
The total number of shares arising as a result of exercise of option (on sub divided
shares) |
23,58,050 |
22,24,625 |
24,71,250 |
Nil |
G] |
Options lapsed (on sub divided shares) |
Nil |
Nil |
Nil |
Nil |
H] |
Variations in terms of options |
None |
Yes* |
Yes* |
Yes* |
I] |
Money realised by exercise of options - in Million) |
145.14 |
183.96 |
280.73 |
Nil |
J] |
Total Number of options in force (on sub divided Ordinary Equity Shares) |
1,41,950 |
2,75,375 |
28,750 |
25,00,000 |
K] |
Employee-wise details of options granted to: |
|
|
|
|
|
i) Senior managerial personnel |
3,77,500 |
2,03,750 |
4,56,250 |
4,56,250 |
|
ii) Any other employee who receives a grant in anyone year of option amounting to 5%
or more of option granted during that year |
|
|
|
|
|
iii) Identified employees who were granted option, during any year, equal to or
exceeding 1% of the issued capital (excluding outstanding warrants and conversions) of the
Company at the time of grant |
|
|
|
|
L] |
Diluted Earnings Per Share (EPS) pursuant to issue of shares on exercise of option
calculated in accordance with Accounting Standard (AS) 20 'Earnings per Share' |
NA |
NA |
NA |
NA |
M] |
*Where the Company has calculated the employee Compensation cost using the intrinsic
value of the stock options, the difference between the employee compensation cost so
computed and the employee compensation cost that shall have been recognized if it had used
the fair value of the options, shall be disclosed. The impact of this difference on
profits and on EPS of the Company shall also be disclosed (in lacs) |
NA |
NA |
NA |
NA |
N] |
Weighted average exercise price and weighted average fair values of options shall be
disclosed separately for options whose exercise price either equals or exceeds or is less
than the market price of the stock on the grant date. |
|
|
|
|
|
(a) weighted average exercise price ) |
61.552 |
82.692 |
113.60 |
85.80 |
|
(b) weighted average fair value ) |
35.022 |
34.954 |
55.40 |
42.22 |
O] |
A description of the method and significant assumptions used during the year to
estimate the fair values Black Scholes Method Black Scholes Method of options, including
the following weighted average information: |
|
|
|
|
|
(1) risk-free interest rate |
7.50% |
8% |
9% |
9% |
|
(2) expected life, (in years, average) |
4 |
4.5 |
5 |
5 |
|
(3) expected volatility, (in months) |
6 |
6 |
6 |
6 |
|
(4) expected dividends, and |
25% in 2014 |
|
25% in 2013 |
|
|
(5) the price of the underlying share in market at thetime of option grant. Rs per
share (on non sub divided Ordinary Equity Shares) |
410.35 |
459.40 |
630.15 |
476.20 |
The Shareholders and the Board of Directors have approved a new ESOP-2011 with
53,56,000 options through an Employee Trust. The Trustee is independent professional and
shall administer the Scheme under the guidance of Compensation Committee. The scheme of
2011 is fully compliant with SEBI (ESOS/ESPS) Guidelines, 1999 as amended up to date.
12. Director's Responsibility Statement
In accordance with the provisions of Section 217(2AA) of the Companies Act, 1956, your
Directors state that:
i) In the preparation of the annual accounts, the applicable Accounting Standards have
been followed except, to the extent indicated in notes;
ii) The accounting policies are selected and applied consistently and are reasonable;
prudent judgments and estimates were made so as to give a true and fair view of the state
of affairs of the Company as at 31st March, 2014, and, of the profit of the Company for
the year ended 31st March, 2014;
iii) Proper and sufficient care has been taken for the maintenance of adequate
accounting records in accordance with the provisions of Companies Act, 1956, for
safeguarding the assets of the Company and for preventing and detecting fraud and other
irregularities;
iv) The Directors have prepared the annual accounts for the FY ending 31st
March, 2014 on a 'going concern basis'.
13. Material Developments in Human Resource
"You are the owner of your work", the Company's policy has established a
feeling of responsiveness amongst the associates. The Company in turn takes extra efforts
to see that associates not only meet their needs and aspirations but also provides extra
support to the associates and their families when need arises. This creates a special bond
between the associates and the Company management thus illuminating a feeling of 'Owner'
in the associates.
Associate Engagement
Various HR initiatives have been adopted by the Company to bring the feeling of
"Organisation as a large family under one roof" not only to the associates but
their family members in a systematic manner. Many pilgrimage tours were undertaken for the
associates and their parents and grandparents. This year one pilgrimage tour of 9 days
covered 38 parents and grandparents along with 7 associates. Issue of infertility is
increasing day by day and due to lack of proper guidance/treatment, many people give up
their hopes. Company has identified such associates and with proper counseling and
treatment, till date, 11 families are enjoying the success of the program with 5 male
children and 6 female children and 40 cases are in process. Like every year, 176 children
of associates between standard 7th to 10th have been benefited
through "VidyarthiUtkarsh Abhiyan". Educational scholarship for children
of associates continued this year too. Deserving children of associates were awarded with
the scholarship on need and merit basis. 527 children benefited by scholarships amounting
to Rs 8.556 Mn. Special focus was given for the education of the girl child. Company also
tried to cover the children of associates in low income group even though they were not
academically meritorious, to encourage them to take up higher studies. Visits of family
members of the associates have been conducted at all Company locations in Jalgaon. It
gives them the information about the importance of job of their family members and also
about the unique work culture of the organization i.e. "Work is Life". Total 145
visits have been organized during whole year and covered 5,437 family members of
associates.
Social Involvement:
Blood donation camps were organized twice at 6 months intervals wherein 1,633 units of
blood were donated by associates of the Company to local blood banks.
Training:
The Company is helping to meet the academic requirements of students opting for
"Agricultural Engineering" by providing them 16 week training which is mandatory
at Agri Universities. The students were given one month class room training and three
months field training in which students get exposure in survey, design, installation,
maintenance of Micro Irrigation Systems and field operations. The training gives them the
real experience and trainees who proved themselves during training, were absorbed by the
Company in employment. Training is a continuous process for increasing performance /
skills of associates and it continues at all our locations all the time.
The location and program-wise training details are as under:
Associates Training 2013-14
|
In House Training |
External Institute |
|
sr. No. Location |
No. of Programs |
No. of Associates |
Duration (Man Hours) |
No. of Programs |
No. of Associates |
Duration (Man Hours) |
Total Man Hours |
1 Agri Park |
24 |
284 |
674 |
16 |
66 |
1,211 |
1,885 |
2 Plastic Park |
639 |
9,325 |
37,421 |
31 |
79 |
1,176 |
38,597 |
3 Food / Energy Park |
222 |
4,792 |
10,460 |
32 |
130 |
2,177 |
12,637 |
4 Orientation |
9 |
352 |
19,712 |
- |
- |
- |
19,712 |
5 Overseas Training |
- |
- |
- |
1 |
17 |
2,128 |
2,128 |
Total |
894 |
14,753 |
68,267 |
80 |
292 |
6,692 |
74,959 |
Agricultural Engineers' Training 2013-14
|
In House Faculty |
External Programs |
|
Sr. No. Location |
No. of Programs |
No. of Associates |
Duration (Man Hours) |
No. of Programs |
No. of Associates |
Duration (Man Hours) |
Total Man Hours |
1 Engineer Training |
11 |
171 |
35,568 |
7 |
178 |
37,024 |
72,592 |
2 Engineer Field Training (3 months) |
- |
- |
- |
- |
54 |
41,800 |
41,800 |
Total |
11 |
171 |
35,568 |
7 |
232 |
78,824 |
1,14,392 |
Recruitment and Manpower Strength
Recruitment is an ongoing process throughout the year in search of right people at
right places which also includes the On-Campus selection for Engineering Graduates and
Post Graduates from Agriculture field all over the country. Sometimes, walk in interviews
also help to get good people on urgent basis. The recruitment was done on the basis of
merit, potential ability, compatibility with the organizational culture, fitness with
son-of-the-soil empathy. The strength of the Company reached 8,341 on 31st
March 2014, after gross addition of 1,171 during FY 2013-14.
14.Corporate Social Responsibility & Sustainability Report 1) Corporate Social
Responsibility
a] CSR activities broad view
The Company has adopted six villages namely Wakod, Shirsoli PB, Shirsoli PN,
Takarkheda, Mohadi and Kadauli in the Jalgaon district for improving the educational,
health and sanitation conditions. Company regularly conducts medical camps, seminars about
alternative medical disciplines and social awareness. The literary activities among the
masses and awards to the poets and writers in this field are conducted and taken care by
our charity "Bahinabai Memorial Trust". Our Jain Sports Academy supports
more than 450 sportsmen for 18 sports with 40 coaches.
b] Gandhi Research Foundation
Gandhi Research Foundation activities are going at full swing amidst ever increasing
number of visitors. The graph of students taking exams on 'Gandhi Vichar Sanskar
Pariksha' is also showing upward trend with over 1,18,000 students appearing in
2013-14. We have seen many national and international personalities get associated with
GRF this year. Proff. Douglas Allen, Prof of Philosophy, University of Maine, New York,
Prof. Michael Nagler, Proff of Comparative Literature, University of California, Berkley,
Prof. Michael Lunine, San Francisco State University, Fernando Ferrarra Reviro, Monterrey,
Mexico. Other notable personalities those visited and delivered lectures were Dr. Mel
Duncan and Dr. Raghunath Mashelkar. Gandhi Research Foundation also received GRIHA 5 star
rating. Gandhi Teerth also received the "Artist in Concrete Award" in
Best Museum Category at Asia Festival in Pune. New Program on 'Kantai Gram Sudhar
Yojana' was launched by GRF for women empowerment and self-sustaining of villages.
c] Direct expenditure on various CSR activities in total spending of Rs 35.59 Mn for FY
2013-14
d] Anubhuti - 2
Anubhuti-2 is school for underprivileged families in and around the Jalgaon city. This
school has first, second, third and fourth standards and will add on one standard every
year up to standard tenth. The selection criteria benefits student from really low income
families. The student stay in the school from 8.30 am to 4.00 pm. The breakfast, lunch and
snacks are also provided. Their activities vary from sports, dance, music, cultural
aspects, and presentation skills. The language lab and special dedicated staff for each
activity helps to improve the performance of the student. Overall personality development
of the student is focus of the school.
e] Kantai Bandhara
The 'Kantai Bandhara' (weir) was inaugurated by the Deputy CM of Maharashtra Mr. Ajit
Pawar and Minister of Irrigation Mr. Sunil Tatkare. The Rs 8 crore project (capacity 1,792
million litres) was funded by the Company. As per the Maharashtra Government directives,
the Company is entitled to 50% reservation of the water in storage every year, the rest
being allocated for society by the concerned Government of Maharashtra Department. This
will provide Company with assured water supply for use in food processing (fruit and onion
dehydration), especially during dry summer, droughts and low rainfall months. The region
is marked by high temperature, moderate rainfall (700mm annually) and frequent drought.
This affects the availability of water for agriculture, human and animal consumption. This
storage structure is not only sufficient for Company needs but also for society. It will
help reduce off-season water availability and sudden floods in downstream areas. The Girna
River catchment covers around 9,000 square kilometers with the water extending 5.6
kilometres from the Bandhara, making it possible for the backwater to support
pisciculture. The storage structure will benefit eight villages with a population of
16,000.
2) Sustainability Reporting
The third Sustainability Report is available on our website. This report covers all the
operations of
Jain Irrigation around the globe. This report also covers all the information, process
and materiality related to Economic, Environment and Social aspects of the organization in
the Year 2011-12 and 2012-13. The fourth sustainability report will now be published in
the year 2015.
All facilities in Jalgoan are certified as per ISO 14064 GHG- Management Systems and
ISO 50001- Energy Management Systems. The Unnati project was extended with target up to
50,000 ha. The ongoing activities related to sustainable agriculture includes project by
Unilever - Rajapuri Mango Development program for selected farmers. During the financial
year the sustainability related aspects for which Company was issued 13,780 carbon credits
from Wind Power projects (now sold) along with 3,620 Voluntary Carbon Credit of Solar
power projects. Sustainability goal includes, bringing more and more farmers under Jain
GAP.
15. Environment Health and Safety performance
The Company is maintaining Integrated Management System (IMS) with integration
of ISO 9001, ISO 14001 & OHSAS 18001 system standards. IMS Certifications are earlier
completed done at Jalgaon, Hyderabad & Udumalpet plants and systems are maintained
with continual improvement. The IMS was also implemented during the year 2013-14 at Alwar
and Bhavnagar plants and they have received the certification by TUVNORD for all the three
standards. The work on IMS certification for Survey, Design, Installation and Servicing
activity is under progress at other locations.
Rain water harvesting is done from factory open area as well as from roof top in
buildings and same is used for recharging of wells through suitable rain water harvesting
structures.
Fire hydrant system at Plastic Park, Jalgaon has been made fully operational
covering entire manufacturing facility. Internal fire hydrant system is planned for PE
Pipe building. Fire hydrant system installation work is in progress at Hyderabad and
Udumalpet plants and it is expected to be operational during next financial year.
Smoke detection & alarm system is under installation in Server room,
purchase, MIS and complete first floor of administration building.
Some of the safety measures initiated in the manufacturing facilities are given
below:
Limit switches are installed at entrances of all underground grinder sections.
Timer based automation of fixture table is done at Injection Moulding.
Gas Monitor for CO2, CO, H2S, O2 and LEL is purchased and monitoring of these
gases has started.
LOTO system related tools are purchased and implementation has started.
Green cover is increased at various locations by plantation of variety of
plants.
16. Internal Controls and Management Information Systems
ERP
Post implementation of SAP across India locations, now some more modules are taken up
for implementation which would further improve the efficacy and MIS reports from the
system.
Internal Controls
SAP implementation allowed a number of strategies to implement internal control in the
business application through process mapping, segregation of duties, authorisations.
Independent of the SAP functionality and control check, your Company is proactively
identifying the areas for further improvement which shall remain an on going process.
Future
The Company has plan to integrate its IT infrastructure by rolling out SAP at foreign
subsidiaries to further streamline Manufacturing, Supply Chain. Local and global
reporting, analysis in a common enterprise wide format. It will provide better
collaboration with our worldwide units, transparency and efficiency for global operations.
Internal Audit
The Company has continued to avail services of Ernst & Young LLP to conduct
internal audit in SAP environment and add value by strengthening internal controls and
improving efficiency of operations at same time.
17. Fixed Deposits
The Company, during the year under review, has not accepted nor renewed any deposits
from public, under the Companies (Acceptance of Deposits) Rules, 1975. The Company had no
unclaimed / overdue deposits as on 31st March, 2014.
18. Auditors
The Auditors, M/s. Haribhakti and Co., Chartered Accountants, Mumbai have furnished a
Certificate under Section 139 of the Companies Act, 2013 that their proposed
re-appointment, if made, will be in accordance with the said provision of the Companies
Act, 2013. The Audit Committee has recommended that M/s. Haribhakti and Co., a firm of
Chartered Accountants, Mumbai be reappointed as Statutory Auditors. The Shareholders may
reappoint the Statutory Auditors as per AGM Notice already sent separately.
19. Particulars of Employees
As per provisions of Section 217 (2A) of the Companies Act, 1956 only six of the
persons in employment of the Company have drawn remuneration in excess of Rs 500,000/- per
month, during the year under review or part thereof as per details in the Annexure to this
report.
20.Particulars of Energy Conservation, Technology Absorption, Research and Development,
Foreign Exchange Earnings and Outgo.
A] Energy Conservation Plastic Park :-
In Injection Moulding plant, performance of various old pumps were improved by
replacing them with higher efficiency pumps and thereby reducing energy consumption.
Insulating pads were installed on barrels of injection Moulding machines and this has
resulted in reduction in loss of energy by 10 to 20%. Variable Frequency drives were
provided on Injection Moulding Machine to reduce the average energy consumption by 20%.
Retrofitting of old Injection Moulding with servo motors resulted in 40% reduction in
energy consumption and increase in production due to lower cycle time. In MIS pipe
Variable Frequency drive were provided on Turbo of Mixer and Screw Compressor to reduce
energy consumption by 20%. The Pipe Cooling Tower & their water circulation pump,
operation was automated by making them temperature dependent to reduce the energy
consumption by 20%. In Drip line plant, energy consumption was reduced by 20 % by
replacement of DC motor & drive by AC motor & Drive. Installed lower watt LED
instead of existing higher watt CFL in garden dome light to reduce energy consumption.
Common vacuum pump was installed on PVC pipe extrusion lines for barrel vacuum to reduce
energy consumption. Energy consumption was reduced by installing short wave heater by
replacing old U type heater on socket machines. In Polytube performance of each pump has
improved by replacing higher efficiency pump to reduce energy consumption. In PVC sheet
energy consumption in grinding section was reduced by using high wear resistant blade
material. In PVC sheet 100% reduction in energy consumption during sheet cutting of
thickness 6 mm to 25 mm by replacing Saw Motor to Knife Blade. Foggers and green net is
provided to chilling plants to avoid the effect of atmospheric temperature on the chilling
plant in summer season. This has helped in saving the electrical energy and maintaining
required temperature of process water.
Being an environmentally responsible organization and in continuation of our efforts
towards well being of environment and society we have implemented energy management system
(EMS) as per ISO 50001 and started accounting of our greenhouse gas emissions (i.e. carbon
footprint) from the year 2012 - 13 onwards as per the requirements specified in ISO 14064
: 2006 Part - I. Plastic park has successfully undergone Energy Management Systems and GHG
verification audit by TUV NORD and was awarded ISO 14064 - 3 & ISO 50001
certifications.
Food Park :-
(a) Fruit
Modification in sterilizer - Variable frequency drive installed to control
cooling tower pumps to save electricity. During sterilization motor electricity
consumption was 11.76 KW/Hr which reduced to 2 KW/Hr due to this modification. Net saving
in Rs 1.88 Mn. per annum
Plant lighting system replaced from CFL to LED type. Net saving in Rs 0.20 Mn.
per annum
Installed new plate freezer for small pack frozen product. Net saving in
electricity Rs 0.70 Mn. per season.
Sterilizer piston pump recycling system of seal water installed. Saving in water
96,000 ltrs per day has been realised.
(b) Onion
Replacement of Conventional lighting with LED lights. Saving of electricity
62,665 kwh/ annum. Total amount saved per year INR 0.50 Mn.
Energy Park :-
Solar pumping system : Under energy saving and energy management program Solar
pumping system of 244 HP (27 nos) are installed in Tissue Culture park to supply water for
Poly house, Green house and Agriculture. For solar pumping system 277.4 Kwp solar modules
are used to generate power and run 27 pumps to supply water for Polyhouse (total 137 HP),
Green house (total 54 HP) and Agriculture (total 51 HP). In total solar pumps deliver
53.76 Lakh liters water per day and save electrical energy 6 Lakh KWH/annum.
Agro photovoltaic System: New experiments are initiated at Tissue Culture Park to
maximize agriculture land utilization for production of electrical power with solar energy
and agriculture food crop combine together on same land. Solar modules are installed at
suitable height on pole. The solar modules rotate on their axis and track the sun to
generate maximum power. The light transmission at crop level is maintained to grow them as
well. The power generated by solar modules is used to run the pump for irrigation at the
Tissue Culture Park.
Agri Park & Tissue Culture :-
Measures taken for reducing energy consumption:
A total of 100kv solar based energy production established at Tissue Culture
Park to operate automated tray filling and seeding line and green house operations.
Rain Water harvesting network had been created to harvest rain water from Poly
Houses used for production of tissue culture banana and pomegranate plants. This enables
us harvesting of at least 151,500m3 of water per year.
Recycling of used and irrigation runoff water in Tissue Culture plant hardening.
Irrigation runoff collection has been implemented through subsurface drainage to a water
re-cycling pond. Used process water is also collected to a pond. All recycled water is
reused after appropriate treatment.
It is a general practice for most of the biotech R&D labs to run a
Polymerase Chain Reaction (PCR) setup in the late evening and allow it to run all through
the night and keep the samples at incubation at 4C in the thermo-block itself. This
consumes lots of energy/electricity. The laboratory has made it a policy not to run any
PCR reactions overnight and plan in such a way so that all reactions are completed latest
by the evening when the associates leave.
In order to save energy as well as fluctuating power, supply is given only
through voltage stabilizers and uninterrupted power suppliers. Supply voltage is monitored
with a regulation level of 1%, the supply frequency at 501Hz and neutral to earth
voltage to less than 1volt AC and earth resistance to less than 1ohm. This also ensures
against any leakage in electricity thereby leading to conservation.
B] Technology Absorption
Plastic Park:-
In Drip tape plant Company installed a high precision & high speed extrusion
line to produce tape product and the extrusion line is capable of producing the Tape with
line speed very much higher than that of line usually available in the market.
Continuing with the efforts towards productivity improvement, Company has
installed additional high precision all electric injection moulding machines with hot
runner molds for making disc for disc filtration system.
Sand Blasting machine has been installed to get SA2.5 type surface finish on
metal products / parts.
New Injection moulding machines were procured and installed with advanced
technical feature like injection unit with linear guide rail.
Food Park:-
a) Fruit
Painting of re-con drums automated.
Non chemical water treatment plant - trials carried out to avoid water scaling
in sterilizers. After installation of the non chemical treatment plant, existing soft
water treatment plant will be isolated for cooling towers only.
Existing ECRC storage converted to 4-10 C cold storage for storing of finished
product
New full length rare earth magnet installed in fruit washer for better control
of metal particles.
b) Onion
Ozone generation system installed for onion flume water.
Entire line established from concept to commissioning for onion dehydration with
enhanced onion processing by 25 % i.e. 125 TPD of extra processing.
Conversion of steam heated dryer where hot air was made using steam to direct
hot air through hot air generator, it saves electricity consumption and water.
Rotary screen used for removal of suspended fibrous impurities from onion flume
water to maintain low turbidity.
Installation of refrigeration system in DHO packing area to lower the room
temperature so that the DHO can be cooled down thereby it will remain crispy which will
smoothen milling operation.
Use of High sensitivity gravity fall metal detectors on onion powder and fried
onion packing line.
Energy Park:-
Solar Photovoltaic:
Expansion of production capacity by adding 2nd Automatic Module
manufacturing line of 25 MWp & in Manual line by 5 MWp. So, present Module production
capacity is 55 MWp ( 1st Auto line 20 MWp; 2nd Auto line 25 MWp
& Manual Line 10 MWp).
Development of Transparent PV module using transparent backsheet which is light
in weight as compared to traditional transparent module.
Received IEC - 61215 (ed 2) for all PV modules 3 Wp to 300 Wp & IEC - 61730
Part 1 & 2 for PV modules 130 to 300 Wp
Successfully passed PID (Potential Induced Degradation) test for 4 different PV
module families.
Development of silicone sealant cartridge filling machine. This machine is able
to fill silicone sealant cartridge from bucket because readymade silicone sealant
cartridge are very costly as compared to silicone sealant in bucket.
Development of String Transfer unit for manual line. Previously, it was done by
manual flipping. So, it reduces breakage of solar cells during string transfer.
Solar Thermal: During the FY 2013 - 2014, a plastic inner tank for storage of hot
water is developed in house for the systems up to 300 liters per day capacity. This
reduces the overnight heat loss in the solar water heater system. This development will
also increase the life of the inner tank that are traditionally manufactured in either
Mild Steel or Stainless Steel by conventional welding process.
C] Research and Development
Plastic Park:-
New filtration system for MIS : Automatic hydraulic & electrical screen was
developed. Its unique features are:
Energy efficient by about at least 10 - 15% over conventional screen filters.
Wide range of availability : 4" to 14"
Available in standard 100 micron screen but other screen sizes are also
available on request.
Higher filtration efficiency due to high opening area.
Simultaneous operation of filtration and flushing and this result in time
saving.
Filter Screen is available in high quality stainless steel.
Better cost to performance ratio
Product range of ASTM fittings expanded by developing reducing Tee 1 Rs
threaded, Reducing Bush % Rs etc., and SWR fittings range expanded by developing 90mm vent
coul, pipe cliff 90mm etc.,
Similarly the PVC fittings - union female thread 20 - 63 mm, Threaded Elbow 63 -
90 mm, single union valve 40 - 75 mm, Elbow 180 mm, reducing Bush 160 Rs 140, 200 Rs 160
180 Rs 63, Top cap 140, 180 etc., were developed.
630mm PVC pipe was developed and for export market the pipe was made with Non
lead base stabilization system. Production of 630mm PVC pipe was first time in India.
For the specific requirement of European market, the PVC Integral foam sheet was
made with Non Lead, Non Tin stabilization system and the product was accepted for
performance and requirements.
PVC Integral foam sheet products range has been expanded by developing two more
new products, namely Rose wood and Dark Brown Integral foam sheets. The market response to
the Rose wood and Dark Brown has good and with the colour resembled the wood, the products
finds good response and finds application for wood replacement.
Food Park
a) Fruit Processing
New product developed -
Aseptic Green Mango Puree
Aseptic Carrot Juice Concentrate
IQF Ripe Banana Whole and Dices
IQF Raw Banana Whole
b) Onion Processing
i] Use of UV lights to reduce microbiology of dehumidified air being supplied to onion
mill.
ii] Retrofit of traction controller in battery operated imported forklift to avoid
dependency on imported costlier spares.
iii] Installation of automatic controlled access, hygiene stations at associate entry
as a Pre-requisite requirement to avoid microbiological and foreign matter contamination.
Energy Park
a] 4,000W BLDC motor based solar pump controller
Solar pump controller is used in Solar Pumping system with very high efficiency BLDC
motor. Very wide operating range of voltage and wattage enables optimized sizing of solar
PV array. MPPT functionality makes the maximum utilization of Solar Power. Sensor less dry
run protection, overload, short circuit, reverse polarity protection provided to make a
reliable and rigid product. All the components used are from standard makes and by
considering the stress on components to get long life of a product.
b] Development of High Efficiency Solar LED Street Light systems
LED base Solar Street lighting system is developed and supplied to the different
location in India to save electrical energy consumption. System is based on dusk to dawn
operation with dimming operation in the late night to reduce the power consumption. LED
Street light saves much more energy when compared to sodium vapor lamps, metal halide
& halogen lamps. These are stand alone systems with storage battery, luminary and
solar panel on one single pole, hence can be installed in remote locations as well.
c] Battery Less Solar Tracker System
In this project, we developed the smart solar tracking system. This is single axis,
time based solar tracking system. It is maintenance free system, as it does not contain a
battery. This is rigid and robust electronics design for solar tracking system. It is plug
and play solar tracker system.
Agri Park & Tissue Culture
a) Twelve flowering related genes had been identified and characterised in Banana. Out
of these three genes look very promising and have capability to change flowering time in
Banana. This work has laid the foundation of project to reduce life cycle of banana plant.
b) In Mango, five genes associated with regulation of flowering and alternate bearing
had been identified.
c) Significant progress has been made in way to develop tissue culture protocol for
mango propagation.
d) Micro propagation protocol of coffee has been developed and ready for
commercialization.
D] R & D Expenditure
Sr. No. Particulars |
2013-14 |
2012-13 |
a. Capital Expenditure |
13.47 |
11.68 |
b. Revenue Expenditure |
153.49 |
173.87 |
Total |
166.96 |
185.55 |
c. % of Revenue |
0.40% |
0.53% |
E] Foreign Exchange Earnings and Outgo in Million)
Sr. No. C.I.F. Value of Imports, Expenditure and Earnings of Foreign Currency |
2013-14 |
2012-13 |
a. C.I.F. Value of Imports Raw Materials, Components and Stores and Spares |
5,277.89 |
5,010.57 |
Total |
5,277.89 |
5,010.57 |
Expenditure in Foreign Currency (on Cash basis) |
|
|
i. Interest and Finance ) Charges |
584.68 |
577.70 |
ii) Discount/ Commission on ) Export Sales |
114.12 |
41.30 |
Export Selling/ Market ) Development |
12.39 |
103.15 |
iv) Travelling Expenses |
10.43 |
26.13 |
) Law & Legal/ Professional ) Consultancy Expenses |
38.91 |
46.93 |
b. i) Testing Quality & other ) Charges |
60.03 |
143.49 |
Total |
820.56 |
938.70 |
c. Earnings in Foreign Currency |
|
|
FOB Value of Exports |
9,229.93 |
6.113.23 |
Interest and Other Income |
- |
- |
Annexure to Board's Report - 2013-14
Statement of Particulars of employees pursuant to the provisions of Section 217(2A) of
the Companies Act, 1956 read with Companies (Particulars of Employees) Rules, 1975, as
amended upto date.
Sr. No. Name of Employee |
Total Experience (Years) |
Designation |
Remuneration Gross ( Rs ) |
Qualifications |
Commencement of Employment with Company |
Particulars of last Employment |
Last Post |
Last Employer |
No. of Years (Previous Employment) |
Covered Under 500000/ Category w.e.f. |
1 Shri Ashok B Jain |
31 |
Vice Chairman |
19,633,092 |
B.Com |
12.01.87 |
Own Business |
Partner |
Jain Brothers Industries |
4 |
01.04.2010 |
2 Shri Anil B Jain |
29 |
Managing Director |
19,633,092 |
B.Com., LLB |
12.01.87 |
Own Business |
Partner |
Jain Brothers Industries |
2 |
01.04.2010 |
3 Shri Ajit B Jain |
29 |
Jt. Managing Director |
19,633,092 |
B.E. |
11.01.85 |
- |
- |
- |
- |
01.04.2010 |
4 Shri Atul B Jain |
22 |
Jt. Managing Director |
19,633,092 |
B.Com |
01.01.91 |
- |
- |
- |
- |
01.04.2010 |
5 Shri R Swaminathan |
41 |
Director - Technical |
8,844,948 |
B.Tech (Chem) |
15.06.82 |
Service |
Plant Manager |
Flavours & Essence P. Ltd. |
2.5 |
01.10.2010 |
6 Shri Manoj L Lodha |
16 |
President - Banking & Finance |
8,465,184 |
CA |
05.11.98 |
- |
- |
- |
- |
01.06.2010 |
1. Shri Ashok B. Jain, Shri Anil B. Jain, Shri Ajit B. Jain and Shri Atul B. Jain are
related to each other as brothers and sons of Chairman Shri B. H. Jain.
2. Remuneration includes perquisites and commission.